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terraDAKtyl
GenIII
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2/12/2005
16:28:55

Subject: Threads Stipped
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I was installing new brake callipers today and found one of the mounting holes with stipped threads. I think the bolt size is 9mm 1.25

Can I repair this with helicoils? I've never used these before and didn't know how strong/safe they are. thanks, Scott


1998 Ext. Cab with Lear Cap
3.9L 4x4 with 175,000 miles
Running Strong Daily!!!



JasonB
Dodge Dakota
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2/12/2005
21:20:32

RE: Threads Stipped
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You can get oversized replacement caliper bolts with self-tapping threads. The NAPA store here had them when I needed them for my 1999 Dakota. I was too lazy to do the heli-coil.



terraDAKtyl
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2/13/2005
07:42:40

RE: Threads Stipped
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Great!! Off to NAPA I go. Thanks


1998 Ext. Cab with Lear Cap
3.9L 4x4 with 175,000 miles
Running Strong Daily!!!



DONT
Dodge Dakota
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2/13/2005
08:53:02

RE: Threads Stipped
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Most parts stores sell helicoil kits for brake calipers. I have one up front on mine.

The bolts JasonB talks about sound like a bad idea IMHO.



bob70
Dodge Dakota
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2/13/2005
12:10:59

RE: Threads Stipped
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I just helicoiled mine about a month ago, in pepboys yesterday, I say they had a helicoil type kit and you just had to grab a 3/8" drill bit. when I did mine, just for a little added safety, I used high strengh thread lock on the helicoil, and let it cure before I put my caliper pins on. Putting the helicoils in wasn't bad at all. just make sure the tap is straight when you start it. The reason I went with the helicoil is that I heard the Napa bolts are 1 time use only and won't save much money since they run at least $15.00 each.



terraDAKtyl
GenIII
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2/13/2005
19:59:46

RE: Threads Stipped
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Sounds like this is a pretty common occurance. I discovered mine after having the brakes checked during yearly inspection at Midas Mufflers. They identified a problem with the caliper but wanted too much for parts and labor so I had them put it back together for me to take care of myself. I found it stripped when I got it home and started removing it. Won't be going there again.


1998 Ext. Cab with Lear Cap
3.9L 4x4 with 175,000 miles
Running Strong Daily!!!



95 slt
Dodge Dakota
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2/13/2005
20:19:06

RE: Threads Stipped
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Actually, for some of the older Dakotas (not sure about newers, though) Dodge put together a helicoil kit and referenced it in a TSB to avoid replacing the steering knuckle.

Go for it!!!



terry
Dodge Dakota
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2/13/2005
22:54:49

RE: Threads Stipped
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i had the same problem with my 99 dak i tried the the napa self tapping bolt and had to return it the same day it just stripped right back out.i had dodge put in a heli had no other problems so far



DSW
Dodge Dakota
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2/14/2005
12:44:11

RE: Threads Stipped
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The Heli-coil kit is actually stronger than the cast iron threads, go with the Helicoil kit.

Self tapping caliper bolts are used to get you out of a pinch, they are a 1 time ONLY use item. As the bolt is screwed in it cuts new threads and leaves metal particles in the threads, when the self tapping bolt is removed, these metal particles can bind in the threads and strip out the hole again ;-(

I think the self tapping bolts are a quick fix for mechanics, not a true fix. What's easier screwing in a self tapping bolt of drilling, tapping and inserting a Heli-coil.



terraDAKtyl
GenIII
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2/14/2005
13:15:15

RE: Threads Stipped
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Thanks alot everyone. I picked up the helicoil today. Now if the rain would stop....


1998 Ext. Cab with Lear Cap
3.9L 4x4 with 175,000 miles
Running Strong Daily!!!



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